Alfa Laval

Client : Alfa Laval

Location : Balıkesir / Türkiye

Starting Date : 14.10.2021

Completion Date : 05.01.2022

Job Describtion :  Manufacturing of Duct and Pressure Vessels

Sector Type : Chemical Plant Industry

Product Type : Pressure and Nonpressure Vessels

Project Details :
Mechanical Desing, calculation and preparation of manufacturing drawings
Procurement

Manufacturing of;

Vacuum Duct;
Head: 6mm thk.,
Shell: I.D. Ø 803mm, 5mm thk., 3700mm; I.D. Ø 1209mm, 8,12,5mm thk., 6250mm; I.D. Ø 803mm, 5mm thk., 6550mm
Total Weight: 5200 kg
Total Length: 18700mm

Scrubber;
Head: I.D. Ø 2000mm, 7mm thk.
Shell: I.D. Ø 2000mm, 6750mm, 10mm thk.
Total Weight: 70550 kg
Total Length: 8754 mm

Deaerator;
Heads: I.D. Ø 2500mm, 7mm thk.
Shell: I.D. Ø 2500mm, 5000mm Lenght, 8mm thk.
Total Weight: 5650 kg
Total Length: 6266mm

Citric Acid;
Cone: I.D. Ø 800mm, 4mm thk.
Shell: I.D. Ø 800mm, 1000mm Lenght, 4mm thk.
Total Weight: 400 kg
Total Length: 2522mm

Tempered Water Hot Tank;
Heads: I.D. Ø 1984mm, 14mm thk.
Shell: I.D. Ø 1984mm, 3048mm Lenght, 10mm thk.
Total Weight: 3400 kg
Total Length: 4798mm

Tempered Water Cold Tank;
Heads: I.D. Ø 1984mm, 14mm thk.
Shell: I.D. Ø 1984mm, 3048mm Lenght, 10mm thk.
Total Weight: 3400 kg
Total Length: 4755mm

Splash Oil Receiver;
Heads: I.D. Ø 590mm, 4mm thk.
Shell: I.D. Ø 590mm, 1000mm Lenght, 5mm thk.
Total Weight: 300 kg
Total Length: 1707mm

Nitrogen Saturation Tank;
Heads: I.D. Ø 1400mm, 8mm thk.
Shell: I.D. Ø 1400mm, 2000mm Lenght, 6mm thk.
Total Weight: 1300 kg
Total Length: 2896mm

Hotwell;
Heads: I.D. Ø 1600mm, 4mm thk.
Shell: I.D. Ø 1600mm, 2926mm Lenght, 5mm thk.
Total Weight: 1900 kg
Total Length: 3591mm

Glycol Buffer Tank;
Heads: I.D. Ø 1000mm, 5mm thk.
Shell: I.D. Ø 1000mm, 2005mm Lenght, 5mm thk.
Total Weight: 700 kg
Total Length: 2816mm

Glycol Buffer Tank;
Heads: I.D. Ø 1000mm, 5mm thk.
Shell: I.D. Ø 1500mm, 2443mm Lenght, 4mm thk.
Total Weight: 1000 kg
Total Length: 3607mm

Design Codes; ASME SEC VIII Div.1 – Ed 2019+PED 2014/68/UE
NDT examinations according to Inspection and Test
Visual and dimensional check
Hydrotest
Pickling and passivation of stainless parts
External and Internal Surface preparation for carbon steel
Packing